KT Technical Solutions

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Cutting-Edge Electronics Products & Manufacturing Services for the Military, Defense & Government Sectors United States of America
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KT Technical Solutions

Cutting-Edge Electronics Products & Manufacturing Services for the Military, Defense & Government Sectors

KT Technical Solutions is a U.S.-based representative of leading companies that provide advanced products and services for the military, defense and government sectors. Our trusted partners are carefully selected based on our evaluation of their professionalism, innovation, and high-quality solutions.

Our extensive portfolio of product and service suppliers enables us to deliver cost-effective, cutting-edge solutions tailored to meet the unique and demanding requirements of defense and aerospace OEMs and contractors.

svtronicsSVTronics

Electronics & mechanical engineering services for defense & government

SVTronics is an expert provider of electronic and mechanical engineering and manufacturing services, with the capability to take your initial specifications and concepts and turn them into fully polished products. The company’s highly experienced engineers can integrate into your own teams or work independently, ensuring that your requirements for function, cost and manufacturability are met.

SVTronics operates a specialist Military, Aerospace & Government business unit with 35 years of experience in catering to these demanding markets. Their engineering team can create tactical rugged computing solutions built to withstand harsh battlefield environments and factors such as extremes of temperature, shock and vibration, humidity, and water immersion.

Their engineering and manufacturing capabilities include:

Electronics Manufacturing

  • Automated SMT assembly line supporting 01005 components, fine pitch & high-count BGAs, and other advanced PCB design requirements
  • Nitrogen purged solder reflow oven for superior quality and reliability
  • Automated solder paste printer with 3D inspection
  • Automated 3D optical & X-ray inspection
  • Advanced testing capabilities including functional, in-circuit & flying probe

Electronics Manufacturing Services

Cable & Wiring Harness Manufacturing

  • Turnkey manufacturing for wiring harnesses to customer specifications
  • Board-to-board cables
  • Custom mil-spec cables & harnesses

Cable & Wiring Harness Manufacturing

Engineering Services

  • Requirements capture, CAD/CAM drawings, DFM review
  • Schematic design, PCB layout, BOM optimization
  • Custom parts modelling & rendering in Solidworks
  • EMI & EMC compliance testing & certification
  • 3D printing & prototyping

Engineering Services

CableConn IndustriesCableConn

Rugged custom interconnect solutions for harsh environments

With over 30 years of experience, CableConn supplies aerospace and defense companies with custom ruggedized cable assemblies and wire harnesses for mission-critical airborne and ground-based systems. Built to withstand the harshest of battlefield conditions, their solutions ensure reliable electrical connectivity for military vehicles and aircraft, unmanned systems, and tactical equipment. Additionally, their shielded and interference-protected assemblies are used in communication and electronic warfare systems, ensuring secure and uninterrupted performance in demanding operational environments.

The company can also manufacture high-frequency coaxial assemblies up to 70GHz, including phase-matched assemblies for radar, electronic warfare (EW), and high-speed RF communication systems. Their expertise also extends to ground test equipment, producing reliable interconnects for aerospace diagnostics, pre-flight verification, and military hardware testing.

Capabilities include:

Custom Cable Assembly
Custom Cable Assemblies & Wire Harnesses
Coaxial Solutions
Coaxial Solutions
Electromechanical Box Builds
Electromechanical Box Builds
Potting & Molding
Potting & Molding
In-House Fixtures & Molds
In-House Fixtures & Molds
Quality Control & Testing
Quality Control & Testing
Cable Assembly Tooling
Cable Assembly Tooling
Distribution & Kitting
Distribution & Kitting

American Lithium Energy (ALE)American Lithium Energy

NDAA-compliant ultra-high energy density lithium ion batteries

American Lithium Energy (ALE) provides the world’s highest energy density silicon-based lithium-ion batteries, featuring industry-leading safety capabilities and zero-volt stability. ALE’s patented and battlefield-proven technologies eliminate the need for trade-offs between energy density, lifecycle, and safety, making them ideal for demanding military and defense applications.

The NDAA-compliant batteries are made in the USA, ensuring a secure domestic supply chain. Designed to MIL-STD specifications, they can withstand high levels of shock and vibration and extremes of temperature, and feature CANbus and RS-485 interfaces for seamless compatibility with a variety of platforms.

American Lithium Energy products

ALE is also highly experienced in developing power solutions using different battery cell chemistries, including NMC, LMFP, LFP, LCO and supercapacitor, and can create custom battery cells to suit your specific use cases and requirements.

Applications include:

  • ISR drones
  • SATCOM stations & tactical edge computing
  • Portable & dismounted soldier equipment
  • Tactical loitering munitions for precision strike missions
  • UGVs for mine clearance, autonomous resupply, and force protection missions
  • USVs & UUVs conducting naval ISR, ASW, MCM and tactical oceanographic data collection
  • Directed Energy Weapon (DEW) & High-Energy Laser (HEL) power storage
  • NASA and Space Force applications

OSI ElectronicsOSI Electronics

Electronic engineering & manufacturing solutions for aerospace & defense

OSI Electronics is a highly experienced Contract Electronics Manufacturer (CEM) providing turnkey services from sub-assemblies through to full products for the aerospace and defense industries. Offering a wide range of capabilities including PCB assemblies, cable assemblies, flex circuits, microelectronics and opto-electronics, OSI Electronics has a proven track record in developing ruggedized solutions that can withstand extreme battlefield conditions. Products can be put through rigorous test programs such as HALT/HASS, and conformal coating can be applied to protect mission-critical electronics from moisture, dust and extremes of temperature.

OSI Electronics Manufacturing Solutions

OSI Electronics Design & Engineering

OSI Electronics Flex Circuits

OSI Electronics also provides engineering and test services that ensure that OEM product designs can be manufactured at volume, improving quality, manufacturability, testability and overall time-to-market.

Capabilities include:

Backend Manufacturing Assembly

  • Wave and selective soldering
  • In-line conformal coating
  • Automated PCBA routing
  • Robotic soldering and dispensing
  • Electromechanical assembly
  • Heat staking
  • Press fit
  • Ultrasonic welding

Offline Process

  • Laser marking
  • X-Ray inspection
  • IC programming
  • 100% component level traceability

Certifications

  • AS9100D
  • NADCAP
  • ITAR
  • IPC 610 class II & III

Test & Validation

  • Flying probe
  • MDA
  • ICT
  • Hi-Pot
  • FCT/EOL Testing
  • Automatic IC programming
  • C3 testing
  • Burn-in room and chambers
  • Environmental stress testing

Performance Metrics

  • SMT placement to 01005 to 50 x 50mm
  • Melf BGA
  • PCBA sizes min 50 x 50mm to max 490 x 810mm

Microelectronics

  • COB (Chip on Board) with automated die-attach and wire bonding
  • Chip on Glass (COG)
  • Flex on Glass (FOG)

ExxeliaExxelia

COTS & custom passive components & electrical subsystems

Exxelia offers a wide variety of passive components, sensors and subsystems that meet the needs of demanding military and defense electronics. With over 100 years of experience, the company currently serves over 3000 customers in more than 50 countries around the world.

In addition to its COTS products, Exxelia can offer bespoke solutions that comply with stringent MIL and ESA spec requirements and can be fine-tuned for performance, geometry, packing, ruggedization and more. All production sites are ISO9001, EN9100 or AS9100 certified.

The company’s product portfolio includes:

Aluminum Electrolytic Capacitors
Aluminum Electrolytic Capacitors
Ceramic Capacitors
Ceramic Capacitors
Film & Mica Capacitors
Film & Mica Capacitors
Tantalum Capacitors
Tantalum Capacitors
Alcon Capacitors
Alcon Capacitors
Transformers
Transformers
Inductors
Inductors
Magnetic Windings
Magnetic Windings
Ohmcraft Resistors
Ohmcraft Resistors
Position Sensors
Position Sensors
SVM Bus Bars
SVM Bus Bars
Slip Rings & Rotary Joints
Slip Rings & Rotary Joints
Ferrite Materials & Tuning Components
Ferrite Materials & Tuning Components
EMI Filters
EMI Filters

Elite RobotsElite Robots

Robust six-joint manipulator arms for military UGVs & robotics

Elite Robots’ collaborative robots, also known as cobots, are flexible and lightweight six-joint manipulator arms that can be easily integrated into autonomous mobile robots and military platforms such as UAVs and UGVs. The rugged IP68-rated units feature an aluminum frame construction with reinforced polymer covers, enabling them to withstand the rigors of demanding defense environments.

The cobot product line offers the widest payload range in the industry, with options for 3, 6, 8, 12, 16, 18, 20, and 25 kg, and provides international standard base and flange patterns for compatibility. A DC-powered version, equipped with a mini controller, has been specifically developed for mobile robotic applications. All products utilize industry-standard protocols for maximum interoperability with a wide range of platforms, and a web-based TP allows access and control via Ethernet without a physical pendant.

manipulator arms for UGVs & robotics

Elite Robots’ cobots are widely used throughout the aerospace and defense industries, with use cases including:

  • UAV battery replacement, ensuring continuous operation for persistent ISR and other defense applications
  • Remote weapons disarming for enhanced safety
  • Automated loading/unloading in firearms manufacturing, improving precision and efficiency in barrel production
  • Ground robotics for reconnaissance and logistics
  • UUV applications such as EOD and search and recovery
  • Military vehicle manufacturing and maintenance

More information: Six-joint manipulator arms

Products

Custom Wire Harnesses

Wire harnesses & cable assemblies for military & aerospace

Cables & Cable Assemblies

High-performance cable assemblies for defense & aerospace

Connectors & Interconnect Solutions

Ruggedized connectors for defense & aerospace applications

Printed Circuit Boards

Mission-Ready PCBs for Military-Grade Electronic Systems

Custom Lithium Batteries

Ruggedized lithium power solutions engineered for mission-critical defense systems

Articles

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Defense Advancement showcases KT Technical Solutions companies it represents that provide advanced products and services for the military, defense, and government sectors

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Exxelia provides four series of high-performance mica capacitors, designed to ensure stability, reliability, and minimal energy loss in military and radio frequency (RF) applications

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Regional Offices & Locations
KT Technical Solutions United States of America 270-F N. El Camino Real, #434, Encinitas, CA 92024 +1 (760) 537-5135 Contact Website