U.S. Army Develop Uniform Fiber that Can Transmit Data

The U.S. Army is developing smart fibers that can record, store, and transmit data to result in uniforms that can generate power, collect physiological data, and even alert others if the wearer is wounded By DA Staff / 06 Jul 2021
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U.S. Army-funded research has resulted in the development of a programmable fiber that could transmit data from military uniforms.

Researchers at the Army’s Institute for Soldier Nanotechnologies (ISN) at the Massachusetts Institute of Technology (MIT) developed the first fiber with digital capabilities. The fiber can sense, store, analyze, transmit, and infer activity when sewn into a piece of clothing, transforming the uniforms into wearable computers. 

“This groundbreaking research, with other research underway at the ISN, could revolutionize soldier uniforms,” said Dr. James Burgess, ISN program manager for the U.S. Army Combat Capabilities Development Command (DEVCOM) Army Research Laboratory. 

“We could outfit our soldiers with uniforms that could generate power, give them vital information about their physiology and environmental exposures, provide their location to their team and alert someone if they incur an injury. All of this could be done with very little increase in weight carried by the soldier.”

The team placed hundreds of square silicon microscale digital chips into a preform that created a polymer fiber. By controlling the polymer flow, the researchers created a fiber with continuous electrical connection between the chips over a length of tens of meters.

Until now, electronic fibers have been analog, carrying a continuous electrical signal, where discrete bits of information can be encoded and processed in 0s and 1s.

The fiber itself is thin and flexible. It can pass through a needle, be sewn into fabrics, and washed at least 10 times without breaking down.

“When you put the fiber into a shirt, you can’t feel it at all,” said Gabriel Loke, MIT doctoral student. “You wouldn’t know it was there.”

Yoel Fink, professor in the departments of Materials Science and Engineering and Electrical Engineering and Computer Science at MIT, said that digital fibers “expand the possibilities for fabrics to uncover the context of hidden patterns in the human body for physical performance monitoring, medical inference, and early disease detection”.

A digital fiber can also store a lot of information in memory. The researchers were able to write, store, and read information on the fiber, including a 767-kilobit full-color short movie file and a 0.48-megabyte music file. The files can be stored for two months without power.

The fiber also uses artificial intelligence, including a neural network of 1,650 connections. After sewing it around the armpit of a shirt, the researchers used the fiber to collect 270 minutes of surface body temperature data from a person wearing the shirt, and analyzed how these data corresponded to different physical activities. Trained on these data, the fiber was able to determine with 96 percent accuracy the activity in which the person wearing the shirt was participating.

Adding an artificial intelligence component to the fiber further increases its possibilities. Fabrics with digital components can collect a lot of information across the body over time, and these lush data are ideal for machine learning algorithms. 

With this analytic power, the fibers someday could sense and alert soldiers in real-time to health changes like a respiratory decline or an irregular heartbeat, or deliver muscle activation or heart rate data during training exercises.

It could also provide data on any toxins soldiers are exposed to, the length of time they are exposed, and monitor any effects those toxins have on their physiology.

The fiber is controlled by a small external device, so the next step is to design a new chip as a microcontroller that can be connected within the fiber itself.

“When we can do that, we can call it a fiber computer,” Loke said.

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