3D-Printed Helmet Suspension System Launched

ArmorSource presents the AireSupport Max, an advanced 3D-printed helmet suspension system delivering comfort, impact protection, and breathability By Joseph Macey / 23 Jan 2025

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3D-Printed Helmet Suspension System Launched
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ArmorSource has launched the AireSupport Max, a helmet suspension system designed to elevate protection and comfort standards. 

Debuting at the 2025 SHOT Show in Las Vegas, Nevada, this technology combines advanced 3D engineering with advanced materials to deliver impressive head protection.

Offering a unique blend of performance, durability, and wearer-focused design, the AireSupport Max is poised to enhance the way tactical professionals experience headgear.

Nick Gramly, the VP of Technology for ArmorSource, said, “What sets AireSupport Max apart is its innovative design, crafted from a printed polymer structure. The unique 3D structure ensures superior airflow and ventilation. This construction not only maximizes breathability but also delivers exceptional comfort, blunt impact protection, and stability-key features that will set the bar for what premium head protection should feel like.”

The AireSupport Max redefines comfort with a memory foam-like material that molds seamlessly to the contours of any wearer’s head, delivering a secure, customized fit. It is engineered to exceed the U.S. Army’s stringent blunt impact requirements, providing exceptional protection against harsh impacts. Its waterproof design ensures peak performance in humid or maritime environments, while the robust yet lightweight polymer structure enhances durability without adding unnecessary weight.

This system offers universal compatibility, adapting to all head sizes and shapes for an individualized fit. Additionally, it is built to maintain optimal performance across diverse altitudes and extreme climates, ensuring reliable functionality in any condition.

Elite operators rigorously tested the AireSupport Max in real-world scenarios, and the results were said to be unanimous: this system sets a new standard for helmet suspension technology.

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Posted by Joseph Macey Joseph Macey is a Content Specialist at Defense Advancement, where he has focused on emerging defense technologies since joining in 2022. His expertise spans tactical UAS, rugged computing, and Satellite Communication Systems. After graduating in Journalism from Falmouth University, Joseph began his career in 2019 as a local reporter. His journalism background enhances both his reporting and interview skills, enabling him to provide insightful, authoritative analysis of the latest trends shaping the defense industry. Connect
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