The Meltio Robot Cell integrates Meltio’s advanced Integration Kit for Industrial Robots to provide a fully-enclosed cost-effective turnkey solution for efficient manufacturing of metal 3D printed parts using innovative Laser Metal Deposition technology. Featuring plug-and-play installation, it reduces integration complexities and allows users to get up and running as quickly as possible.
The system securely anchors the six-axis robot arm and two-axis positioner on a self-supporting platform, and all cell controls are unified on a single intuitive control panel. The supply area includes external feeders for wire spools and drums, water chillers, and inert gas supply.
The Meltio Robot Cell is controlled by the intuitive and powerful Meltio Space slicer software, which is compatible with a wide range of robot hardware, and allows users to quickly realise the benefits of Meltio additive manufacturing technology without the need for robotics or programming expertise.
Meltio offers a one-week on-site training course that provides end users with everything they need for successful manufacturing.
Plug and Play Installation – Meltio delivers a ready-to-use cell for robotic metal 3D printing
Safe, Tested & Certified – designed and tested in accordance with European CE and laser safety regulations, incorporating multiple quality controls
Best-in-Class Components – the ultra-reliable robot arm and positioner are installed on a self-supporting platform within a robust laser-safe enclosure
Focus on Printing – the intuitive interface and Meltio’s on-site training allows end users to get up to speed and start developing applications in a short time
| Laser System: |
Blue Laser (Higher absorption and power efficiency; wider range of compatible materials than IR) 1000W 9 x 450 nm direct diode lasers |
| Printhead: | Robot Mounted 20.5 to 23 kg |
| Printhead Size (WxDxH): | 262 x 272 x 572 mm |
| Control Unit: | Wall mounted, air-cooled 80.5 kg 600 x 300 x 800 mm. Separate wall mounted 27″ HMI |
| Cooling: | Water-cooled deposition head. Chiller lncluded |
| Print Envelope (WxDxH): | Depending on robot’s reach |
| Process Control: | Melt Pool Camera & Closed-loop wire modulation |
| Power Input: | 200/240 V 3W+PE 380/415 V 3W+N+PE |
| Power Consumption: | 9,2 kW peak 2-5 kw avg. |
| Slicer Software: | Meltio Space 1-year subscription lncluded |
| Feeder System: | Quad-point traction servomotor feeder, frictionless liners |
| Wire Feedstock: |
Diameter: 0.8-1.2 mm / Spool Type: 8S300 External wire drum ready |
| Product Configurations: | Single or Dual Wire |
| Compatible Materials: | Stainless Steels, Carbon Steels, Tool Steels, Nickel Alloys, Titanium, Copper Alloys, Gold alloys and more |
| Laser System: | Infrared Laser 1200W 6 x 976 nm direct diode lasers + fibers & colimators |
| Printhead: | 15.5 kg |
| Printhead Size (WxDxH): | 230 x 310 x 710 mm |
| Control Unit: | Floor Mounted (Wheeled) 125 kg with 27″ HMI 390 x 650 x 1600 (deployed screen) |
| Cooling: | Water-cooled control unit and deposition head. Chiller included |
| Print Envelope (WxDxH): | Depending on robot’s reach |
| Process Control: | Closed-loop, wire modulation |
| Power Input: | 200/240 V 3W+PE 380/415 V 3W+N+PE |
| Power Consumption: | 2 – 5 kW peak depending on selected options |
| Slicer Software: | Meltio Space 1-year subscription lncluded |
| Feeder System: | Dual traction stepper motors + External Feeder (Push-pull system), conventional wire liners |
| Wire Feedstock: | Diameter: 0.8-1.2 mm / Spool Type: 8S300 External wire drum ready |
| Product Configurations: | Single or Dual Wire |
| Compatible Materials: | Stainless Steels, Carbon Steels, Tool Steels, Nickel Alloys, Titanium and more |
